W-BODYTECH • ENGINE TECHNICAL LIBRARY
Ignition & Tune-Up
Spark plugs, plug gaps, wire sets, coil packs, firing orders and practical ignition-system service information for GM W-Body engines.
Start with the exact engine and a known-good ignition system.
W-Body vehicles span multiple engine families, ignition layouts and service parts. Match the engine before selecting plugs, wires or coils, then verify the firing order and connections before startup.
Tune-Up Procedure
Basic ignition maintenance covering plug and wire removal, inspection, coil service and reassembly.
Before You Start
- Spark plug socket
- Ratchet and extension
- Torque wrench
- Spark plug gap tool
- 5.5mm socket
- 7mm socket
- CRC QD Electronic Cleaner
- CRC Di-Electric Grease
- Soft copper wire brush
- Replacement spark plugs and ignition coils if necessary
- A new plug wire set is recommended for best results
Preparation
- Ensure the engine is cool before starting.
- Disconnect the negative battery terminal to prevent any electrical shorts.
Removing Old Wires & Spark Plugs
- Locate the spark plugs. They are usually found on the top or side of the engine depending on OHV or DOHC engine.
- Label and remove all plug wires from the coils. Firing order can be found below for the 3800 and the 60° V6.
Inspecting and Gapping New Spark Plugs
- Check the gap on the new spark plugs using a spark plug gap tool. Adjust the gap according to your vehicle’s specifications.
- Apply a small amount of dielectric grease to the threads of the new spark plugs.
Installing New Spark Plugs
- Carefully thread the new spark plugs into the engine by hand to avoid cross-threading.
- Use the torque wrench to tighten the spark plugs to the manufacturer’s recommended torque specification.
Replacing Ignition Coils
- Using the 5.5mm socket, remove both screws from each coil pack.
- Using the 7mm socket, unscrew the connector from the bottom of the module. 60° V6 engines just have three plugs.
Prepping and Cleaning the Coils and Module
- Using the electronic cleaner, spray the top and bottom of the coils where they connect to the wire and tabs, then clean using the copper brush.
- Using the electronic cleaner again, clean the connections on the module at the point where the coils connect and the connector(s) itself.
- Using the electronic cleaner one last time, clean the connector(s) from the engine harness.
- Let dry.
- Once everything is dry, apply the Di-Electric Grease to all connections, coil top and bottom, module connector(s), and plug boots.
- Install the new coils in the reverse order, ensuring all connections are secure.
Reconnecting the Battery
- Reconnect the negative battery terminal.
- Start the engine to ensure everything is functioning correctly.
Firing Orders
Use the diagram that matches the engine family before reconnecting plug wires.
2.8, 3.1 & 3.4
3100 & 3400
3800
Spark Plugs
Plug references and gaps from the existing W-BodyTech ignition guide, organized by engine family.
2.8 V6 & 3.1 V6
- ACDelco CopperR44LTSM
- Autolite Copper5245
- Plug Gap0.45
3.1 Turbo VIN V
- ACDelco CopperR42LTS
- Autolite Copper103
- Plug Gap0.45
3.4 DOHC V6
- ACDelco Iridium41-993
- Autolite XP IridiumXP5243
- Autolite Copper5243
- Plug Gap0.45
3100 & 3400 V6
- ACDelco Double Plat41-940
- Autolite Copper606
- Plug Gap0.60
3.6 DOHC V6
- ACDelco Iridium41-109
- Autolite XP IridiumXP5263
- Autolite PlatinumAP5263
- Plug Gap0.45
3800 N/A
- ACDelco Double Plat41-902
- Autolite PlatinumAP606
- Autolite Copper606
- Plug Gap0.60
3800 SC
- ACDelco Double Plat41-902
- Autolite PlatinumAP606
- Autolite Copper606
- Colder Autolite Copper104 & 103
- Plug Gap0.60
Wire Sets & Boots
Existing W-BodyTech wire-set and ignition-boot references grouped by engine.
2.8 & 3.1 V6
- Delphi WiresetXS10206
- ACDelco Wireset9706R
- Duralast Gold WiresetD801163
3.4 DOHC V6
- Duralast Gold Wireset4877
3100 & 3400 V6
- Delphi WiresetXS10226
- NGK Wireset51107
- Duralast Gold WiresetD801096
3.6 DOHC V6
- NGK Boots58984
- Duralast Gold Boots90098
3800 V6
- ACDelco Wireset9746BB
- NGK Wireset51031
- Duralast Gold WiresetD801110
Coil Pack Readings
Low-voltage and high-voltage readings retained from the existing W-BodyTech ignition page.
Std Emotec Coil Packs
Gray BottomL67 Coil Packs
Blue BottomMSD Coil Packs
Gray BottomThe Garage Never Closes.
Use the website for organized technical reference and the W-BodyTech community when you need help with a specific engine, ignition problem or parts combination.